Professional High volume Manufacturing for CNC Machining

What is high volume manufacturing?

High volume Manufacturing, also known as repetitive production, is the type of production that produces large batches of standardized products. It is a series of production technical measures taken to improve production efficiency and management level when the production quantity and production scale of similar products reach a certain level.High volume Manufacturing is based on the interchangeability of products or parts. The rigid production line greatly improves production efficiency and reduces production costs. Its notable features are stable product structure and high degree of automation.

High Volume Manufacturing

What needs to be considered before proceeding to high volume manufacturing?

1）Design for manufacturing.

Device designs need to include more than end-user specifications. Designing equipment to be efficiently manufactured throughout the product lifecycle is critical. This means that if equipment is specified for high-volume production, the process required needs to be considered.

2）Material selection.

A critical part of designing for manufacturing is ensuring that the selected material is suitable for high-volume manufacturing, otherwise it will take time and money to adjust and possibly update the production program.

3）Supply chain and procurement confidence.

Given the importance of material selection and the need for more material as higher volumes are produced, work closely with procurement to ensure that previously selected suppliers can continue to supply the same quality and reliability as volumes increase.

4）Team approach to optimize efficiency.

The transition to high-volume manufacturing did not happen overnight. Once a process is established, there are many opportunities for continued learning and improvement. This requires the participation of the whole team. From engineers to machine operators, everyone affects the final quality of the product.

The applications for high-volume manufacturing:

At Kesu Hardware, we provide one-stop CNC machining services for high-volume manufacturing. We focus on producing a large number of identical parts or products at one time, focusing on high-volume CNC machining of non-standard plastic and metal parts. High-volume manufacturing processes include CNC milling, CNC turning, and Swiss machining. 

Kesu Group has rich experience and advantages in CNC machining mass production services. Our high-volume manufacturing is widely used in automobile and motorcycle, aerospace and navigation, digital communication, household appliances, intelligent automation, medical equipment and other fields. The materials for CNC machining of large-volume parts include metals such as aluminum, brass, bronze, copper, magnesium, stainless steel, titanium, zinc, and plastics such as ABS, Nylon, PC, PE, PEEK, PMMA, PP, and PTFE.

Swiss Machining

Aluminum

Brass

Copper

Stainless Steel

The advantages of high-volume manufacturing:

Compared with multi-variety and small-batch manufacturing, high-volume manufacturing has the following advantages:

1）The process and production conditions are stable, and the degree of specialization is high.

2）More special and high-efficiency equipment is used, the production process is mechanized, the degree of automation and the utilization rate of equipment are high, the production cycle is short, and the quality of parts is easy to guarantee.

3）It greatly improves the production efficiency, reduces the production time and lowers the production cost.

4）Higher accuracy can be achieved and the interchangeability of products and parts can be increased.

5）It is beneficial to reduce the proportion of manual labor operations and improve the technical proficiency of workers.

COOPERATION PROCESS

>> Operation Process

1. Contact us with the drawings of your products. 

Files formats are accepted when clients send us drawing.

3D: Pro/E, UG

2D: Auto CAD

Accepted file format: .igs, .prt, .stp, .x_t, .dxf, .dwg, .pdf, .jpg, .tif, .bmp, .doc, .xls.

2. Receive our offer. We will send you the quotation sheet as soon as possible.

3. Place the orders.

4. Make payments.

5. Engineers write programs for products.

6. Production.

Machining types: CNC milling, CNC turning, grinding, stamping, bending, welding, die casting, drilling, tapping and injection molding.

CNC machining range:

* Aluminum: 6061, 6063, 6061-T6, 7075, 5052, 2017, 6083.

* Steel: Q215,Q235,10# 15#, 45#, S136, SKD11,718H.

* Copper / brass / bronze.

* Titanium / TC4.

* Plastic: Delrin (POM), Teflon, Nylon, PA, PC, PMMA, Ultem (PEI), PTFE.

* Stainless steel: 303, 304, 316, 430, 420.

Surface treatment: laser engraving LOGO, Anodizing, Sandblasting, Plating chrome, Plating nickel, RoHS zin, Assembly, Welding, Heat treating, and so on.

 7. QC checks the quality of machinery machining parts.

 8. Packing.

 9. Delivery. 

>> Equipment

CNC milling machines, CNC turning machines

>> Tolerance

Tolerance for the precision machined aluminum parts: ±0.01mm.

>> Our characteristics

1. Our service is from the provision of technical advice, our engineers will take into account all your requirements to choose the best materials and production processes;

2. We have ample material suppliers to meet the supply of bulk or proofing materials;

3. Our engineers will choose the right tool according to the different nature of the material processing;

4. For easy deformation of the material (nylon, copper, etc.) will have a special process processing;

5. Strict quality management, to ensure the provision of high-quality products

For more information and consultation, contact us here!

E-mail: Erin@kesugroup.com

WhatsApp: +86 13240650719